grinding and polishing tips on concrete floor
Problem |
Remedy |
1. Unknown floor conditions |
· Start with a medium or soft diamond bond. |
2. Soft, open and porous floors |
· Start with a hard bond or medium hard diamond bond. |
3. Very hard and trowelled floors |
· Start with a medium soft, soft or very soft diamond bond . |
4. Diamond glazing |
· Choose a softer diamond bond. · Increase grinding pressure. · Change tool speed. |
5. Quick diamond consumption |
· Choose a harder diamond bond · Reduce grinding pressure · Mount 6 diamonds per carrier instead of 3 |
6. Machine moves hard or switches off |
· Reduce grinding pressure, remove saddle weight. · Reduce tool speed · Choose a different tool · Mount a full diamond set. |
7. Coating removal |
· Work with 50% overlap to get a better result |
8. Scarifying & shot blasting |
· Floor grinding achieves a more uniform surface compared to shotblasting and scarifying. |
9. Hard Floors: Grinding becomes slow |
· Use a soft bond diamond · Use a higher grit diamond · Vary the tool speed · Vary the weight · Use sand or concrete dust · Use wet grinding |
10. Soft Floors: Diamonds wearing fast |
· Use a hard bond diamond · Reduce the weight · Increase the tool speed · Increase the forward movement · Use a full set of diamonds |
11. Bolts and metal object in the floor |
· Any objects in the floor must be cut or removed to prevent damage on machine and tools. |
12. Cracks in the floors |
· Use cement based filler, for holes and close joints |